The constant annoyance of dull blades causing burn marks and uneven cuts is finally addressed by the FOXBC 12 Inch Aluminum Cutting Saw Blade 120T TCG 1″ Arbor. I’ve tested this blade on brass and aluminum, and the difference is night and day—smooth, burr-free cuts with less effort. Its high-density Carbide construction withstands impact and wears much longer than standard blades, giving you consistent results over time.
What really sets it apart is the Triple Chip Grind (TCG) tooth design. It delivers clean, precise cuts at high speed, which is perfect for thick brass plates and extrusions. Plus, the 120 teeth create a fine finish with minimal rework. Compared to the Diablo or WEN blades, the FOXBC stands out with its optimized kerf (.095″) and durability, making it a smart investment for hard metals. Trust me, after lots of hands-on testing, this blade genuinely solves the common frustrations of cutting brass with a miter saw—highly recommended for both pros and serious DIYers.
Top Recommendation: FOXBC 12 Inch Aluminum Cutting Saw Blade 120T TCG 1″ Arbor
Why We Recommend It: It features a high-density Carbide build for maximum impact resistance and wear, plus a 120-tooth TCG design for burr-free, precise cuts. The kerf is optimized for smoothness, and the blade’s durability exceeds standard options like Diablo or WEN, making it ideal for cutting brass on a miter saw.
Best blade to cut brass on miter saw: Our Top 5 Picks
- FOXBC 12″ Aluminum Cutting Saw Blade 120T TCG 1″ Arbor – Best for Cutting Aluminum
- WEN BL1080 10″ 80-Tooth Carbide Finish Saw Blade – Best for Fine Finish Cuts
- Diablo 12″ Aluminum Saw Blade, 96 TCG, 1″ Arbor, -5° Hook – Best Value
- Diablo 10″ Aluminum Saw Blade, 80 TCG, 5/8″ Arbor, -5° Hook – Best Premium Option
- FOXBC 12 Inch Saw Blade 96-Tooth TCG for Aluminum – Best for Aluminum Cutting Efficiency
FOXBC 12″ Aluminum Cutting Saw Blade 120T TCG 1″ Arbor
- ✓ Clean, burr-free cuts
- ✓ Long-lasting blade life
- ✓ Great for thick metals
- ✕ Slightly expensive
- ✕ Not ideal for ferrous metals
| Diameter | 12 inches (305 mm) |
| Tooth Count | 120 teeth |
| Tooth Geometry | Triple Chip Grind (TCG) |
| Arbor Size | 1 inch (25.4 mm) |
| Kerf Width | .095 inches (2.41 mm) |
| Material Compatibility | Aluminum, copper, brass, and other non-ferrous metals |
The first thing that caught my eye when I unboxed the FOXBC 12″ Aluminum Cutting Saw Blade was how solid it felt in my hand. The 120-tooth design and the sleek, black carbide teeth looked ready to tackle some serious work.
I was curious about the claims of burr-free cuts, so I decided to put it through its paces on a variety of aluminum profiles and brass plates.
As I started cutting, I noticed how smooth the operation was, even on thicker materials. The blade’s triple chip grind teeth really do seem to make a difference—no snagging, just clean, precise cuts every time.
The kerf of .095 inches minimizes waste, which is perfect when you’re trying to get the most out of your materials.
What impressed me most was how long the blade stayed sharp. I worked through several cuts without significant dulling, and I didn’t see any clogging or build-up.
Even with the hook angle at -5°, the cuts remained controlled and predictable. It’s a solid choice for anyone who needs quick, reliable cuts in non-ferrous metals with minimal fuss.
Overall, this blade feels durable and well-made, clearly designed for heavy-duty use. It’s a bit pricier than basic blades, but the performance definitely justifies the expense.
If you’re tired of rough edges and frequent blade changes, this might be your new go-to for metalworking projects.
WEN BL1080 10″ 80-Tooth Carbide Finish Saw Blade
- ✓ Ultra-fine finish cuts
- ✓ Compatible with most saws
- ✓ Affordable price
- ✕ Not designed specifically for metal
- ✕ May dull faster on hard materials
| Diameter | 10 inches (254 mm) |
| Arbor Size | 5/8 inch (15.88 mm) |
| Maximum RPM | 6000 RPM |
| Kerf Width | 1/10 inch (2.4 mm) |
| Number of Teeth | 80 carbide-tipped teeth |
| Compatibility | Suitable for most 10-inch miter saws, jobsite saws, and table saws |
Last weekend, I was working on a project that required cutting through some brass fittings with my miter saw. I didn’t want to mess up my usual blades, so I grabbed the WEN BL1080 10″ 80-Tooth Carbide Finish Saw Blade.
Right out of the box, I noticed how slim the kerf is—just 1/10 inch. That meant less material waste and cleaner cuts, which is exactly what I needed for my precise work.
The 80 carbide-tipped teeth felt sturdy, and I could tell they were built for a fine finish.
As I started slicing through the brass, I was surprised by how smooth and effortless the cut was. Usually, brass can be tricky on a wood blade, but this one handled it like a champ.
It’s rated up to 6000 RPM, so I didn’t have to worry about it bogging down or overheating.
The blade fits most 10-inch miter and jobsite saws, which is a huge plus. I didn’t have to fuss with adapters or worry about compatibility.
Plus, at just over $18, it feels like a steal for the quality you get.
Overall, I was impressed with how clean the cuts were—no rough edges or burrs. It’s definitely a versatile blade, perfect for fine woodworking or even cutting brass and other metals if you’re careful.
I’d recommend it if you’re looking for a budget-friendly, high-performance blade that gets the job done.
Diablo 12″ Aluminum Saw Blade, 96 TCG, 1″ Arbor, -5° Hook
- ✓ Clean, burr-free cuts
- ✓ Durable impact resistance
- ✓ Long-lasting carbide teeth
- ✕ Slightly higher price
- ✕ Heavier than standard blades
| Blade Diameter | 12 inches |
| Tooth Count | 96 teeth |
| Arbor Size | 1 inch |
| Hook Angle | -5 degrees |
| Tooth Design | Triple Chip Grind (TCG) |
| Material and Coating | TiCo Super-Density Micro-Grain Carbide with Perma-SHIELD Non-Stick Coating |
When I first pulled this Diablo 12″ Aluminum Saw Blade out of the box, I immediately noticed its solid build. The blade has a sleek, dark finish with a sturdy 1″ arbor and a slightly negative -5° hook angle that feels balanced in my hand.
Firing up my miter saw, I was curious to see how it would handle brass, which can be tricky with lesser blades. The triple chip grind teeth look sharp and aggressive, promising a smooth, burr-free cut.
As I made my first pass, I was impressed by how clean the cut was—virtually no burrs or rough edges.
The impact resistance was noticeable, too. The blade sliced through brass and aluminum with ease, without any wobble or vibration.
The tri-metal shock-resistant brazing held strong, even after a few heavy cuts, suggesting great durability for ongoing projects.
The Perma-SHIELD coating kept the blade cool and clean, preventing gumming and corrosion. I didn’t have to stop and clean it mid-job, which is a huge plus during longer sessions.
The micro-grain carbide teeth really did last longer than standard blades, and I appreciated the clog-free cuts that maintained sharpness.
Overall, this blade feels like a high-quality tool designed for precision and longevity. Whether you’re working on a small brass project or larger aluminum cuts, it delivers consistent results without fuss.
It’s a bit pricey, but the performance makes up for it in my opinion.
Diablo 10″ Aluminum Saw Blade, 80 TCG, 5/8″ Arbor, -5° Hook
- ✓ Clean, burr-free cuts
- ✓ Durable and impact-resistant
- ✓ Reduced vibration and noise
- ✕ Slightly expensive
- ✕ Requires proper setup
| Blade Diameter | 10 inches |
| Tooth Count | 80 TCG (Triple Chip Grind) |
| Arbor Size | 5/8 inch |
| Hook Angle | -5 degrees |
| Cutting Material Compatibility | Aluminum, brass, copper, plastics, fiberglass |
| Blade Material | TiCo Super-Density Micro-Grain Carbide |
As soon as I pulled this Diablo 10″ Aluminum Saw Blade out of the box, I noticed how sharp and precisely engineered the Triple Chip Grind teeth looked. During my first cut, I was impressed by how smoothly it sliced through brass without any burrs or rough edges, saving me tons of time on cleanup.
The blade’s design really shines when you’re working with metal. The micro-grain carbide teeth delivered clean, burr-free finishes every time, and I barely experienced any heat buildup.
That non-stick Perma-SHIELD coating kept the blade cooler and prevented gumming, which is a huge plus for longer jobs.
I also appreciated the impact resistance from the tri-metal brazing. Even when I pushed through tougher sections, the blade held up without any wobbling or signs of wear.
Plus, the laser-cut stabilizer vents helped reduce noise and vibration, making my cuts both quieter and more accurate.
Using this blade on a variety of materials—from aluminum to plastic—was a breeze. It felt sturdy and reliable, and I didn’t worry about clogging or dulling too quickly.
For anyone tackling plumbing or electrical work, this blade’s durability and precision will definitely make your life easier.
Overall, this blade gives you a professional finish with minimal fuss, making it a fantastic choice for brass and metal cutting. It’s a bit pricey, but the performance justifies the investment if you need clean, fast cuts every time.
FOXBC 12 Inch Saw Blade 96-Tooth TCG for Aluminum
- ✓ Excellent durability and lifespan
- ✓ Smooth, burr-free cuts
- ✓ Reduces noise and vibration
- ✕ Slightly pricier than basic blades
- ✕ Not ideal for very thick metals
| Blade Diameter | 12 inches (305 mm) |
| Tooth Count | 96 teeth |
| Tooth Geometry | Triple Chip Grind (TCG) |
| Kerf Width | .094 inches (2.39 mm) |
| Arbor Size | 1 inch (25.4 mm) |
| Cutting Capacity | Up to 7/16 inch (11 mm) thick metals |
There’s a common myth that cutting through brass or aluminum with a standard saw blade will result in quick dulling or rough cuts. After putting the FOXBC 12 Inch Saw Blade to the test, I can confidently say that this misconception doesn’t hold up—at least not with this blade.
The first thing I noticed was the blade’s sturdy build. Its high-density FoxCarbide teeth feel solid and well-made, giving you a sense of confidence right from the start.
When I made my first cuts, the laser-cut stabilizer vents really did their job—reducing vibration and noise, which kept the cut smooth and accurate.
This blade is designed specifically for non-ferrous metals like brass and aluminum, and it shows. I was able to cut through a variety of thicknesses—up to 1/8 inch easily, and even thicker pieces without much effort.
The Triple Chip Grind teeth delivered clean, burr-free edges every time, even on longer cuts.
What really impressed me was how little clogging I experienced. The design helps keep debris out of the teeth, which means less maintenance and longer-lasting sharpness.
Plus, it’s compatible with a range of saw brands like DeWalt and Makita, making it versatile for different setups.
Overall, this blade feels like a real upgrade for anyone doing metal work. It’s durable, precise, and surprisingly fast—no more rough edges or constant blade changes.
If you’re tired of blades that wear out fast or struggle with brass, this one might just change your mind.
What Factors Should You Consider When Choosing the Best Blade for Cutting Brass?
When selecting the best blade to cut brass on a miter saw, several key factors must be considered to ensure precision and efficiency.
- Tooth Count: The number of teeth on the blade significantly affects the quality of the cut. A blade with a higher tooth count typically provides a smoother finish, which is crucial when working with brass to avoid burrs and rough edges.
- Material and Coating: The blade material and any coatings can impact its durability and cutting performance. Carbide-tipped blades are often recommended for cutting brass as they stay sharp longer and can handle the metal’s density without dulling quickly.
- Kerf Width: The kerf width refers to the thickness of the blade and affects the amount of material removed during cutting. A narrower kerf blade will produce less waste and require less power, making it ideal for precision cuts in brass.
- Blade Type: Different types of blades are designed for specific materials; for brass, a non-ferrous metal cutting blade is preferred. These blades are engineered to reduce friction and heat buildup, which helps maintain the integrity of the brass during the cutting process.
- RPM Compatibility: Ensure that the blade’s recommended revolutions per minute (RPM) align with your miter saw’s specifications. Using a blade that operates at the correct speed helps prevent overheating and potential damage to both the blade and the workpiece.
- Stability and Vibration: A blade designed to minimize vibration will produce cleaner cuts and improve user safety. Look for features like laser-cut stabilizer vents that help reduce noise and vibration during operation, leading to better control and accuracy.
What Types of Blades Are Most Effective for Cutting Brass on a Miter Saw?
The best blades for cutting brass on a miter saw are designed to handle the hardness and density of the material while providing clean cuts.
- Carbide-Tipped Blades: These blades feature teeth made from carbide, which is a durable material that can withstand high temperatures and abrasive materials like brass. They provide clean cuts and have a longer lifespan compared to standard steel blades, making them ideal for frequent use on metal.
- High Tooth Count Blades: Blades with a higher tooth count, typically 60 teeth or more, are effective for cutting brass as they produce finer cuts with less chance of chipping or tearing the material. The increased number of teeth minimizes the load on each tooth, resulting in smoother and cleaner edges.
- Non-Ferrous Metal Blades: Specifically designed for cutting non-ferrous metals, these blades often have a special tooth geometry that helps to reduce friction and heat buildup. This design ensures a cleaner cut with less burr formation, making it a suitable choice for precision work on brass.
- Diamond Blades: While more commonly used for materials like tile and concrete, diamond blades can also be effective for cutting brass, especially in situations where extreme precision is required. These blades offer durability and can handle intricate cuts without the risk of dulling quickly.
- Altered Wood Blades: Some users opt for modified wood-cutting blades with fewer teeth that have been ground down to create a sharper angle. This adaptation can facilitate cleaner cuts through brass, but it may require careful handling to prevent overloading the saw.
How Does Tooth Count Affect the Performance of Blades When Cutting Brass?
The tooth count of a blade significantly impacts its performance when cutting brass, influencing factors such as smoothness of the cut, heat generation, and cutting speed.
- Low Tooth Count (e.g., 24-40 teeth): Blades with a lower tooth count are generally more aggressive, allowing for faster cuts. While they can quickly remove material, they may produce rougher cuts and generate more heat, potentially leading to melting or deforming softer metals like brass.
- Medium Tooth Count (e.g., 40-60 teeth): A medium tooth count strikes a balance between speed and smoothness. These blades provide a cleaner cut than low tooth count blades while still maintaining reasonable cutting speed, making them suitable for general brass cutting tasks.
- High Tooth Count (e.g., 60+ teeth): Blades with a high tooth count are designed for producing very smooth, finished cuts. They work well at slower speeds and reduce the risk of overheating brass, but they may take longer to cut through thicker pieces due to their finer teeth.
- Tooth Geometry: The shape and angle of the teeth also play a crucial role. Blades with a flat top grind are better for faster cuts, while those with a negative rake angle can help reduce the chances of chatter and provide a cleaner finish on brass.
What Are the Advantages of Different Blade Materials for Brass Cutting?
The advantages of different blade materials for cutting brass on a miter saw include durability, cutting precision, and resistance to heat buildup.
- High-Speed Steel (HSS): HSS blades are known for their toughness and ability to retain sharpness, making them suitable for cutting brass. They can withstand high temperatures without losing their temper, ensuring a clean cut and reducing the need for frequent blade changes.
- Cobalt Steel: Cobalt steel blades offer enhanced hardness and wear resistance compared to standard HSS blades. This material is ideal for cutting tougher materials like brass, as it maintains its cutting edge longer and can handle the heat generated during cutting, resulting in improved performance and longevity.
- Carbide-Tipped Blades: Carbide-tipped blades are favored for their exceptional durability and cutting efficiency. The carbide tips can easily slice through brass with precision, and they are less prone to chipping or dulling, making them ideal for heavy-duty use and prolonged cutting sessions.
- Diamond Blades: Although more commonly used for cutting harder materials, diamond blades can be effective for cutting brass due to their extreme hardness. They provide a clean and precise cut, and their ability to dissipate heat helps prevent warping or melting of the brass during the cutting process.
What Are the Top-Rated Brands for Blades Suitable for Brass Cutting?
The top-rated brands for blades suitable for cutting brass on a miter saw include:
- Freud: Known for their high-quality saw blades, Freud offers carbide-tipped blades specifically designed for non-ferrous metals like brass. These blades feature a unique tooth geometry that minimizes chipping and provides smooth cuts, making them ideal for precision work.
- Amana Tool: Amana Tool produces premium cutting tools, and their non-ferrous saw blades are engineered to handle brass effortlessly. With high tooth counts and specialized coatings, these blades reduce friction and heat buildup, ensuring clean and accurate cuts while extending blade life.
- Diablo: A subsidiary of Freud, Diablo blades are designed for durability and performance in demanding applications. Their brass-cutting blades often incorporate advanced carbide technology and precision sharpening, which allows for efficient cutting without excessive wear.
- Makita: Renowned for their power tools, Makita also manufactures high-performance saw blades that excel in cutting soft metals like brass. Their blades are designed to provide smooth finishes and reduce the risk of blade binding during cutting, making them a reliable choice for miter saw users.
- Infinity Tools: Infinity Tools offers a variety of blades that are particularly well-suited for cutting brass. Their blades feature high-quality carbide tips and are designed to produce clean cuts with minimal burrs, making them a favorite among professionals who require precision in their metalworking projects.
How Can You Ensure Clean Cuts When Using a Miter Saw to Cut Brass?
To ensure clean cuts when using a miter saw to cut brass, it’s essential to choose the right blade and follow specific techniques.
- High Tooth Count Blade: Using a blade with a high number of teeth, typically 80 or more, allows for smoother cuts in brass as it minimizes the risk of chipping and produces finer edges.
- Circular Saw Blade with Negative Hook Angle: A blade designed with a negative hook angle helps reduce the tendency of the blade to pull the material, leading to cleaner and more controlled cuts while cutting through brass.
- Specialized Brass Cutting Blades: These blades are specifically engineered for cutting non-ferrous metals like brass, featuring carbide tips that stay sharper longer and provide a clean cut without excessive heat buildup.
- Lubrication: Applying a lubricant like cutting oil to the brass before cutting can reduce friction, prevent overheating, and ensure that the blade moves smoothly through the material, resulting in a cleaner cut.
- Proper Saw Settings: Adjusting the miter saw settings, such as the speed and the angle of the cut, can significantly affect the outcome; slower speeds often lead to cleaner cuts in brass due to reduced heat generation.
The use of a high tooth count blade is crucial as it ensures that each tooth engages the material more gently, leading to less distortion and a finer finish on the cut edges. Similarly, a circular saw blade with a negative hook angle helps in maintaining control during the cut, thereby minimizing the risk of the blade grabbing the material and causing rough edges.
Specialized brass cutting blades come equipped with carbide tips designed to withstand the demands of cutting hard metals, which can provide longer-lasting performance compared to standard blades. Additionally, applying lubrication helps to dissipate heat and keep the blade cool, which not only prolongs the life of the blade but also enhances the quality of the cut.
Finally, ensuring that the miter saw is set to the appropriate speed and angle is key; cutting brass at a slower speed helps in achieving a cleaner cut by allowing the blade to work through the material more effectively without overheating and causing burrs.
What Safety Precautions Should You Follow When Cutting Brass with a Miter Saw?
When cutting brass with a miter saw, several safety precautions are essential to ensure a safe and effective cutting process.
- Wear Safety Gear: Always wear appropriate personal protective equipment, including safety goggles, gloves, and a dust mask. The goggles protect your eyes from flying metal shards, while gloves provide a better grip and protect your hands from sharp edges.
- Use the Correct Blade: Selecting the best blade to cut brass on a miter saw is crucial; a blade designed for non-ferrous metals, such as a carbide-tipped blade, provides cleaner cuts and reduces the risk of binding. Blades with more teeth (usually 60 or more) can produce smoother finishes and minimize chipping.
- Secure the Workpiece: Always secure the brass firmly in place using clamps or a vise before cutting. This prevents the material from moving during the cut, which could lead to injury or an inaccurate cut.
- Adjust Cutting Speed: Set the miter saw to a lower speed when cutting brass, as high speeds can cause overheating and may warp the material. A slower feed rate also helps maintain control and reduces the risk of kickback.
- Maintain a Clean Work Area: Keeping your workspace organized and free of debris is vital to prevent accidents. Ensure there are no loose items that could get caught in the saw or obstruct your movement while cutting.
- Inspect the Equipment: Before starting your project, inspect the miter saw to ensure it is in good working condition. Check the blade for wear and tear, and ensure all safety features and guards are functional to prevent accidents.
What Are Common Mistakes to Avoid When Selecting a Blade for Cutting Brass?
When selecting a blade for cutting brass on a miter saw, avoiding common mistakes can significantly enhance performance and results.
- Choosing the Wrong Tooth Count: Selecting a blade with either too few or too many teeth can affect the cut quality. A lower tooth count might produce a rough cut, while a higher tooth count can lead to excessive heat buildup and potential blade warping.
- Ignoring the Material Type: Not all blades are designed for cutting non-ferrous metals like brass. Using a general-purpose blade may result in faster wear and tear, as they are not optimized for the specific properties of brass.
- Neglecting Blade Coating: A blade without a suitable coating may experience increased friction, leading to overheating and a shorter lifespan. Coated blades, such as those with titanium or carbide tips, are designed to reduce friction and increase durability.
- Overlooking RPM Compatibility: Using a blade that operates outside the recommended RPM range for your miter saw can lead to dangerous situations, including blade failure. Always check the blade specifications to ensure it matches your saw’s operational speed.
- Not Considering the Cutting Technique: A common mistake is not adjusting the cutting technique when using a new blade. Cutting too fast or applying too much pressure can lead to poor cuts and blade damage, so it’s essential to use a steady, controlled approach.