The first thing that struck me about this Oregon 20″ Chainsaw Bar & L81 Chain Combo wasn’t its length but rather how smooth and stable it felt during real cutting tests. I pushed it through tough wood and was surprised by its low vibration and precise cuts, thanks to its high-quality guide bar and LubriTec oiling system. It’s clear Oregon designed this combo for durability and safety, especially with its low kickback features.
Compared to other options like the lightweight Forester bars or the smaller Oregon 16-inch set, this 20-inch combo offers the perfect blend of robust build, genuine quality materials, and a cost-effective price. Its compatibility with many higher-powered Stihl models makes it versatile for serious yard work or landscaping projects. Based on hands-on experience, I confidently recommend it—this combo truly stands out for its reliability and performance in demanding tasks.
Top Recommendation: Oregon 20″ Chainsaw Bar & Chain Combo for Stihl
Why We Recommend It: This product offers a 20″ laminated steel guide bar with a .325″ pitch and .063″ gauge, ensuring durability and smooth cutting. The LubriTec oiling system minimizes friction for longer chain and bar life. Its compatibility with a wide range of powerful Stihl models and low kickback safety features make it ideal for heavy-duty use. Compared to lighter or shorter options, it provides a better balance of strength and safety, backed by hands-on testing.
Best replacement bar for stihl chainsaw: Our Top 5 Picks
- Oregon 20″ Chainsaw Bar & L81 Chain Combo, .325″ Pitch – Best high-performance aftermarket option
- Oregon 16-Inch Replacement Chainsaw Bar and S55 AdvanceCut – Best OEM replacement bar for Stihl chainsaw
- FORESTER 18″ Chainsaw Bar & Chain Combo for Stihl – Best durable aftermarket bar for Stihl
- FORESTER 20″ Chainsaw Bar & Chain Combo for Stihl – Best overall replacement bar for Stihl
- 20″ Chainsaw Bar & Chain Set for STIHL MS Series – Best value replacement bar for Stihl
Oregon 20″ Chainsaw Bar & L81 Chain Combo, .325″ Pitch
- ✓ Fits many Stihl models
- ✓ Low vibration design
- ✓ Easy to install
- ✕ Slightly pricier than basic chains
- ✕ Not compatible with Guard Mate
| Bar Length | 20 inches |
| Chain Pitch | .325 inches |
| Chain Gauge | .063 inches |
| Number of Drive Links | 81 |
| Compatibility | Fits Stihl chainsaws up to 62 cc, including models 024, 026, 028, 029, 030, 031, 032, 034, 036, MS 260, MS 270, MS 271, MS 280, MS 290 |
| Chain Type | L81 low kickback saw chain with LubriTec oiling system |
Imagine you’re out in the backyard, ready to tackle that stubborn fallen branch that’s been sitting for months. As you grab your chainsaw, you realize it’s time for a replacement.
That’s when you slot in the Oregon 20″ Chainsaw Bar & L81 Chain Combo, and immediately, the smoothness of the cut catches your eye.
The bar feels solid in your hand, with a sleek black finish and clear markings for the chain pitch and gauge. You notice the bar’s length perfectly suits your needs — no awkward overhang, just enough to handle those bigger logs comfortably.
The chain, with its LubriTec oiling system, is a game changer, keeping everything running smoothly without constant fussing over oil levels.
During use, I found the chain to be remarkably low-vibration, which makes those long cuts much more comfortable. The low kickback design adds a layer of safety, so you can focus on the task without worry.
Plus, it fits a wide range of Stihl models up to 62 cc, so chances are, it’s a perfect match for your saw.
What I really appreciated was how easy it was to install — no fuss, no tools more complicated than what’s already in your kit. The chain’s sharpness held up well through a few heavy cuts, and the automatic oiling system kept everything lubricated without extra effort.
Overall, this combo is a reliable upgrade that makes yard work feel less like a chore.
Oregon 16-Inch Replacement Chainsaw Bar and S55 AdvanceCut
- ✓ Durable, high-quality build
- ✓ Smooth, effortless cutting
- ✓ Good safety features
- ✕ Limited to specific saw models
- ✕ Not ideal for heavy-duty use
| Bar Length | 16 inches |
| Chain Gauge | .050 inch low profile |
| Drive Link Count | 55 drive links |
| Chain Type | Oregon S55 AdvanceCut low kickback chain |
| Compatibility | Fits Stihl chainsaws up to 42 cc, including MS 170, MS 180, MS 180 C |
| Lubrication System | Oregon LubriTec oiling system |
Imagine you’re knee-deep in yard work, trying to clear a fallen branch, when your old chainsaw suddenly starts to struggle. You reach for this Oregon 16-inch replacement bar and S55 AdvanceCut chain, and the difference is immediate.
The bar feels solid in your hand—smooth, durable, with a sleek black finish that screams quality.
Fitting it onto your Stihl saw is straightforward, thanks to its compatibility with models like MS 170, MS 180, and MS 180 C. The chain slides on easily, and you’ll notice the LubriTec oiling system doing its job—your chain stays well-lubricated without much fuss.
That means less friction, smoother cuts, and less maintenance down the line.
While cutting, I appreciated how low the kickback and vibration were. It really felt safer and more comfortable, especially during those longer sessions.
The 3/8″ low profile chain with 55 drive links is perfect for trimming and light-duty woodwork—nothing too aggressive but still powerful enough for most yard chores.
Overall, this combo upgrades your saw without breaking the bank. It feels like a reliable, high-quality part that will extend your chainsaw’s life and performance.
Plus, the price makes it an easy pick for anyone wanting a quick, effective upgrade.
FORESTER 18″ Chainsaw Bar & Chain Combo for Stihl
- ✓ Lightweight and easy to control
- ✓ Durable laminated steel build
- ✓ Quick, hassle-free installation
- ✕ Slightly higher price point
| Bar Length | 18 inches |
| Pitch | .325 inch |
| Gauge | .063 inch |
| Drive Links | 68 |
| Mount Type | A074 Tail Mount |
| Compatibility | Fits STIHL models 025, 025C, MS 250, MS 250 C, MS 250 C-BE, MS 251, MS 251 C, MS 251 C-BE |
The moment I held this FORESTER 18″ chainsaw bar and chain combo in my hands, I immediately noticed how lightweight it is. It’s surprisingly easy to maneuver, making my cuts smoother and less tiring.
You can tell right away that control is a priority here, especially when you’re handling longer sessions of yard work or firewood chopping.
The laminated steel construction feels sturdy, yet not bulky. It’s clear this bar is built to last, with imported steel from the U.S.
that can withstand wear and tear. The reversible feature is a game-changer — I had it installed in minutes, thanks to the simple design and compatibility with many STIHL models.
No fuss, no hassle.
The chain that comes with it is a nice touch, so you’re ready to go as soon as it arrives. I tested it on a few logs, and the chain cut through smoothly, with minimal vibration.
The .325 pitch and .063 gauge balance power and precision perfectly. Plus, the sprocket nose adds extra durability for those tougher cuts.
The fit was perfect on my MS 250, and I appreciate that it’s a versatile upgrade for many Stihl saws. Overall, this combo feels like a reliable, solid choice for anyone needing a durable replacement bar that won’t weigh down the job.
It’s a smart investment for keeping your chainsaw running smoothly and efficiently.
FORESTER 20″ Chainsaw Bar & Chain Combo for Stihl
- ✓ Lightweight for better control
- ✓ Easy to install and reversible
- ✓ Strong, durable steel construction
- ✕ Slightly heavier than some ultra-light bars
- ✕ May not fit older, less common models
| Bar Length | 20 inches |
| Pitch | 3/8 inch |
| Gauge | .050 inch |
| Drive Links | 72 |
| Mount Type | D025 Bar Tail Mount |
| Compatibility | Fits most STIHL chainsaws including models 030 to MS 460 |
Ever had your trusty chainsaw’s bar give out right when you’re deep into a project? I’ve been there—frustrated by how long it takes to find a reliable replacement that actually fits and performs well.
That’s exactly where the FORESTER 20″ Chainsaw Bar & Chain Combo stepped in, and honestly, it made a real difference.
This bar feels surprisingly light in your hand, which instantly improves control—no more fighting recoil or feeling like your arm is going to fall off. It’s made with laminated steel imported from the U.S., so you know it’s built to handle tough jobs without bending or breaking.
One thing I appreciated right away is how easy it was to install. The reversible design means you can flip the bar when needed, and the sprocket nose clicks right into place.
Plus, the included chain is already set up, so no extra fuss—just mount, tighten, and you’re ready to go.
It fits a huge range of Stihl models, including some of the most popular ones like MS 361 and MS 440. I used it on a few different saws, and it’s clear that the compatibility is spot on.
The 20-inch length is perfect for bigger cutting jobs but still manageable for maneuvering through dense wood.
Overall, this combo feels durable and reliable. It’s a great upgrade if your existing bar is worn out or if you want a lighter, more efficient alternative.
For the price, it’s definitely worth having in your toolkit.
20″ Chainsaw Bar & Chain Set for STIHL MS Series
- ✓ Durable high-strength alloy
- ✓ Easy to install
- ✓ Smooth, fast cuts
- ✕ Slightly heavier than OEM
- ✕ Limited to specific models
| Bar Length | 20 inches |
| Bar Material | High-strength alloy |
| Chain Pitch | .325 inches |
| Chain Gauge | .063 inches |
| Drive Links | 81 |
| Compatibility | Suitable for STIHL MS series and MS 270/280/290/310/340/360/361/390 models |
Fighting with a worn-out chainsaw bar and chain is like trying to carve through concrete—frustrating and slow. I recently swapped out my old bar for this 20-inch set designed specifically for my STIHL MS series, and suddenly, cutting feels so much smoother.
The bar itself is sturdy, made from high-strength alloy that feels solid in your hands. It has a sleek finish that glides easily through wood, even after hours of use.
The lubrication system works efficiently, reducing friction and keeping the chain running quietly and smoothly. That means fewer pauses to cool down or fix jams.
The chain set includes three chains, all with the same specs: .325″ pitch, .063″ gauge, and 81 drive links. Installing them was straightforward—just a matter of aligning everything properly and tightening the screws.
It fit perfectly on my saw, matching the exact measurements needed. Plus, the heat-treated, hardened rivets make the chain durable for tough jobs.
I tested it on some thick logs, and the cut was fast and clean—no snagging or kickbacks, thanks to the low kickback design. The chain is sharp out of the box, and the protective oil coating helps resist rust, which is a nice bonus for storage.
If you’re tired of dealing with dull, ineffective bars and chains, this combo offers a reliable upgrade. It’s compatible with many STIHL models, so chances are, it’ll fit your saw perfectly.
Overall, a hassle-free solution that restores power and precision to your cutting tasks.
What Are the Key Components That Make a Replacement Bar Suitable for Stihl Chainsaws?
The key components that make a replacement bar suitable for Stihl chainsaws include the following:
- Compatibility: It’s essential that the replacement bar is specifically designed to fit the Stihl chainsaw model you own. This ensures that the mounting holes align correctly and that the bar can be securely attached without any modifications.
- Length: The length of the replacement bar should match the specifications recommended for your chainsaw model. Using the correct length is crucial for optimal cutting performance and safety, as an incorrect length can lead to inefficient cutting or potential damage to the saw.
- Material: Replacement bars are typically made from either steel or aluminum. Steel bars tend to be more durable and resistant to wear, making them suitable for heavy-duty use, while aluminum bars are lighter and may be preferred for occasional or lighter tasks.
- Gauge: The gauge of the bar refers to its thickness, which must be compatible with the chainsaw chain. A mismatch can cause the chain to fit improperly, leading to performance issues and increased wear on both the bar and chain.
- Tip Type: The tip of the bar can be either standard or sprocket-tipped. Sprocket-tipped bars allow for smoother chain movement and reduce friction, which can enhance cutting efficiency, while standard tips may be more cost-effective for basic cutting tasks.
- Weight: The overall weight of the replacement bar can affect the handling of the chainsaw. A lighter bar can improve maneuverability, especially for extended use, while a heavier bar may provide better stability during cutting operations.
- Brand Quality: It’s advisable to choose a replacement bar from reputable brands that are known for their quality and reliability. High-quality bars tend to have better manufacturing standards, which can lead to longer lifespan and improved performance.
How Do You Determine the Right Size for a Replacement Bar on Your Stihl Chainsaw?
Determining the right size for a replacement bar on your Stihl chainsaw involves several key factors:
- Bar Length: The length of the replacement bar should match the specifications of your chainsaw model.
- Bar Type: Different types of bars exist, and selecting the correct type is essential for compatibility and performance.
- Chain Compatibility: Ensure that the chain you plan to use is compatible with the replacement bar, as this affects cutting efficiency.
- Gauge and Pitch: The gauge and pitch of the chain must align with the specifications of the replacement bar to ensure proper fit and function.
- Purpose of Use: Consider what you will be cutting, as this can influence the size and type of bar you should choose.
Bar Length: The replacement bar length should correspond with the manufacturer’s specifications for your specific Stihl chainsaw model. Using a bar that is too long can lead to safety issues and reduced control, while a bar that is too short may not perform efficiently for your intended tasks.
Bar Type: Bars come in various designs, such as standard, low-profile, or semi-chisel. Selecting the right type is crucial for achieving optimal cutting performance and ensuring that the chainsaw operates effectively without causing undue strain on the motor.
Chain Compatibility: The replacement bar must work with the chain you intend to use. Compatibility ensures that the chain fits the bar properly, allowing for smooth operation and effective cutting without jamming or excessive wear.
Gauge and Pitch: The gauge refers to the thickness of the chain drive links, while pitch refers to the distance between the chain links. Both measurements should match the specifications of the replacement bar to ensure a snug fit, which is vital for safety and performance.
Purpose of Use: Assessing what you will be cutting—such as hardwoods, softwoods, or larger timber—can influence your choice of bar size and type. For instance, larger or more demanding tasks may require a longer and more robust bar to handle increased cutting demands effectively.
Which Materials Offer the Best Durability for Stihl Chainsaw Replacement Bars?
Hard chrome plating enhances the performance of chainsaw bars by adding a layer of protection against wear and rust. This treatment makes them particularly valuable for users who operate in harsh environments, as it helps maintain the bar’s integrity over time.
What Are the Differences Between Standard Bars and Specialty Bars for Stihl Chainsaws?
| Type | Standard Bars | Specialty Bars |
|---|---|---|
| Usage | Ideal for general cutting tasks; versatile and widely used. | Designed for specific applications; enhances performance for particular tasks. |
| Durability | Moderate durability; suitable for regular use but can wear out faster. | Often more durable; built to withstand heavier workloads and harsher conditions. |
| Cost | Generally lower cost; accessible for casual users and hobbyists. | Higher price; reflects specialized features and durability enhancements. |
| Weight | Generally lighter; easier to maneuver for extended periods. | Often heavier due to reinforced materials; may cause fatigue during prolonged use. |
| Compatibility | Compatible with a wide range of Stihl chainsaw models; easy to find replacements. | May be designed for specific models or chains; check compatibility before purchase. |
| Maintenance | Requires regular maintenance; easier to service and replace. | May require specialized maintenance; some features may not be user-serviceable. |
How Do You Properly Install a Replacement Bar on a Stihl Chainsaw?
To properly install a replacement bar on a Stihl chainsaw, follow these essential steps:
- Gather Necessary Tools: Before starting the installation, ensure you have the right tools handy, including a wrench, screwdriver, and possibly a chain file for tension adjustments.
- Remove the Old Bar and Chain: Begin by turning off the chainsaw and removing the spark plug for safety. Use the wrench to unscrew the nuts holding the side cover in place, then take off the side cover, old chain, and bar.
- Inspect the Drive Sprocket: After removing the old bar, check the drive sprocket for wear or damage. A worn sprocket can affect the performance of the new bar and chain, so replace it if necessary.
- Install the Replacement Bar: Place the new bar onto the chainsaw, ensuring it fits snugly on the mounting studs. Align the bar so that the tensioning screw is in the correct position and secure it with the side cover nuts, tightening them appropriately.
- Attach the New Chain: Feed the new chain around the bar, ensuring that the teeth are facing the correct direction. Follow the manufacturer’s guide for the specific routing of the chain to avoid installation errors.
- Tension the Chain: Adjust the tension of the chain by turning the tensioning screw until the chain fits snugly on the bar without sagging. A properly tensioned chain will enhance performance and safety during operation.
- Check Everything Before Use: Finally, double-check all components are securely in place and perform a visual inspection to ensure everything appears correct. Reattach the spark plug and start the chainsaw to test the installation.
What Maintenance Practices Can Extend the Life of a Replacement Bar for Stihl Chainsaws?
Several maintenance practices can significantly extend the life of a replacement bar for Stihl chainsaws:
- Regular Cleaning: Keeping the bar free from sawdust and debris is essential for maintaining its integrity. Residue can cause overheating and wear, so it’s important to use a brush or compressed air to clean the bar regularly.
- Proper Lubrication: Ensuring that the bar is adequately lubricated will reduce friction during operation. Using the correct type of bar oil and checking the oil reservoir frequently can help prevent premature wear and tear.
- Bar and Chain Alignment: Regularly checking that the bar and chain are properly aligned can prevent uneven wear. Misalignment can lead to increased strain on both the bar and the chain, resulting in damage over time.
- Periodic Inspection: Frequently inspecting the bar for any signs of wear, such as grooves or bends, can help catch issues early. Addressing these problems promptly can prevent further damage and extend the bar’s lifespan.
- Rotation of the Bar: Rotating the bar periodically can help distribute wear evenly across both sides. This practice can prolong its life by ensuring that one side does not become excessively worn compared to the other.
- Using the Correct Chain Tension: Maintaining the correct tension on the chain is crucial for reducing stress on the bar. A chain that is too loose can slap against the bar, while one that is too tight can put excessive pressure and lead to damage.
- Choosing Quality Replacement Bars: Investing in a high-quality replacement bar specifically designed for your Stihl chainsaw model can significantly impact longevity. Quality bars are often made from better materials and designed for optimal performance, leading to extended life.
What Are Common Issues You Might Encounter with Replacement Bars on Stihl Chainsaws?
Wear and tear is a natural part of using chainsaw bars, but it can occur more rapidly with replacement bars that are of lower quality. Signs of wear such as warping or excessive scoring can lead to the necessity for more frequent replacements, affecting your workflow.
Using a replacement bar that is not the correct length or gauge can compromise the chainsaw’s performance. An incorrect fit can lead to poor cutting results and may even pose safety risks, as the chain may not function correctly.
The quality of the material used in replacement bars is crucial for durability and performance. Low-quality materials may not hold up under stress, leading to premature failure and increased costs associated with replacements.
Chain alignment issues can occur if the replacement bar is not properly installed or if it is incompatible with the chainsaw. This can lead to the chain slipping off the bar during operation, which can be dangerous and lead to damage to the chainsaw.
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