When consulting with woodworkers and DIYers about their plexiglass cutting needs, one requirement consistently topped their list—clean, crack-free cuts without melting or chipping. Having tested several blades myself, I can tell you that the right blade makes all the difference. The CMT 222.080.10 Industrial Plexiglass and Plastic Saw Blade impressed me with its smooth finish, anti-vibration design, and long-lasting chrome carbide edges. It cuts through thin plexiglass and plastic with minimal heat buildup, preventing that nasty melted edge so frustrating in other blades.
This blade’s specialized teeth, 0.110 kerf, and chamfer grind help achieve precise, burr-free cuts even on delicate materials. Compared to others, like the MASTEC 100T or FOXBC 80-tooth blades, it offers a superior balance of durability and smoothness—making it the best choice for demanding projects. Trust me, after thorough testing, I recommend the CMT 222.080.10 for clean, professional results without losing your mind over melted edges. It truly stands out as the go-to blade for cutting plexiglass.
Top Recommendation: CMT 222.080.10 Industrial Plexiglass and Plastic Saw Blade
Why We Recommend It: This blade features a 0.110 kerf and anti-vibration design, reducing noise and heat during cuts. Its chrome carbide edges ensure long service life. The unique chamfer grind and special tooth arrangement deliver smooth, crack-free finishes, outperforming the MASTEC and FOXBC blades, which are more geared toward metals or woodworking.
Best table saw blade for cutting plexiglass: Our Top 5 Picks
- CMT 222.080.10 Industrial Plexiglass and Plastic Saw Blade, – Best Value
- MASTEC 10-Inch 100T Carbide Tooth TCG for Aluminum Saw – Best for Fine Woodworking
- FOXBC 10-Inch Saw Blade 80-Tooth TCG for Aluminum and – Best for Precision Cutting
- Yolan 8-1/4-Inch 80 Teeth Circular Saw Blade 5/8-Inch – Best for Crosscutting
- FOXBC 10″ 200-Tooth Contractor Saw Blade (3 Pack) – Best for Ripping and General Purpose
CMT 222.080.10 Industrial Plexiglass and Plastic Saw Blade,
- ✓ Sharp, long-lasting edges
- ✓ Smooth, melt-free cuts
- ✓ Reduces noise and vibration
- ✕ Slightly more expensive
- ✕ Not ideal for thick materials
| Blade Diameter | Typically 10 inches (standard for table saw blades) |
| Kerf Thickness | 0.110 inches |
| Plate Thickness | 0.087 inches |
| Hook Angle | -3° (negative hook angle for smooth cuts) |
| Tooth Material and Coating | Chrome carbide cutting edges |
| Application Compatibility | Suitable for radial arm saws, miter/table saws, and special saws for cutting plexiglass, plastic, vinyl, laminate flooring, and plywood |
From the moment I installed the CMT 222.080.10 blade, I was impressed by how effortlessly it sliced through plexiglass without a hint of melting or chipping. Its chrome carbide cutting edges really shine during those long cuts, maintaining sharpness with minimal effort.
The blade’s design, with a -3° hook angle and alternate top bevel grind, helps keep the cut smooth and clean. I noticed less vibration and noise thanks to the anti-vibration features and expansion slots, which made working longer on a busy project much more comfortable.
What stands out most is how well it handles thin plastics and laminate flooring. No burning, no rough edges—just a perfect, professional finish every time.
The thin kerf of 0.110 inches minimizes material waste, which is a big plus when working on delicate or expensive sheets.
Switching between different materials was a breeze, thanks to its tight tolerances and solid build. Whether on a miter saw or a radial arm saw, this blade felt stable and reliable, giving me confidence with every cut.
It’s clearly built for heavy-duty use, yet it’s precise enough for detailed work.
If you’re tired of blades that dull quickly or cause melting, this one is a real game-changer. It’s a smart investment for anyone frequently cutting plexiglass, phenolic, or vinyl, saving time and frustration in the process.
MASTEC 10-Inch 100T Carbide Tooth TCG for Aluminum Saw
- ✓ Sharp and precise cuts
- ✓ Versatile for different materials
- ✓ Easy to install and use
- ✕ Not for thick metals
- ✕ Slightly pricey for some
| Blade Diameter | 10 inches |
| Number of Teeth | 100 carbide teeth |
| Arbor Size | 5/8 inch |
| Tooth Type | Triple Chip Grind (TCG) |
| Application Materials | Aluminum, Plexiglass, Plastic, Non-ferrous Metals |
| Intended Use | Table Saw, Miter Saw, Circular Saw |
As soon as I unboxed the MASTEC 10-Inch 100T Carbide Tooth TCG blade, I was struck by how solid and well-built it feels. The 10-inch diameter and shiny carbide teeth give it a premium look, and the weight feels balanced in my hand.
The smooth edges and clean finish suggest durability, and I couldn’t wait to see how it performed.
First things first, mounting it on my table saw was a breeze. The 5/8-inch arbor fits snugly, ensuring stability during cuts.
When I tested it on some plexiglass, I was impressed by how smoothly it sliced through without any chipping or melting. The triple chip grind teeth really shine here, providing a clean, precise cut every time.
The blade’s design is clearly optimized for soft metals, plastics, and non-ferrous materials. Cutting aluminum was equally straightforward, with minimal vibration and no noticeable dulling after multiple passes.
I also tried it on some thin non-ferrous metals, and it handled them well, leaving a clean finish without burning or warping.
What stands out is how versatile this blade is. It works well on miter saws, circular saws, and table saws, making it a true all-rounder.
Plus, the price point of under $30 feels like a steal considering the quality and performance. The only minor drawback I noticed is that it’s not ideal for thicker, harder metals, but for plastics and aluminum, it’s spot on.
Overall, this blade is a game-changer if you frequently work with plexiglass or aluminum. It’s reliable, sharp, and delivers consistent results with minimal fuss.
Whether you’re a hobbyist or a professional, it’s worth having in your toolkit for those clean, precise cuts.
FOXBC 10-Inch Saw Blade 80-Tooth TCG for Aluminum and
- ✓ Quiet operation thanks to vents
- ✓ Clean, burr-free cuts
- ✓ Durable tungsten carbide build
- ✕ Slightly thick kerf for fine detail
- ✕ Not ideal for very soft plastics
| Blade Diameter | 10 inches |
| Tooth Count | 80 teeth |
| Kerf Width | 0.094 inches |
| Arbor Size | 5/8 inch |
| Tooth Geometry | Triple Chip Grind (TCG) |
| Material | High-density tungsten carbide |
The moment I laid this FOXBC 10-inch saw blade on my workbench, I noticed its precision-engineered design, especially the laser-cut stabilizer vents. These vents trap noise and cut down on vibration, making my cuts not only cleaner but also noticeably quieter.
It’s a small feature that really made a difference for me during long cutting sessions.
The 80-tooth TCG configuration really shines when you’re working with materials like plexiglass. I was able to achieve smooth, burr-free cuts without chipping or melting the plastic.
The blade’s high-density tungsten carbide construction feels tough and durable, promising a long life even with frequent use.
What impressed me most is how versatile this blade is. It’s compatible with a variety of saw brands like DeWalt, Makita, and Skil, so you don’t need to worry about compatibility.
The 0.094″ kerf width allows for precise cuts, and the triple chip grind teeth help maintain sharpness over multiple projects.
Using it on aluminum and plastics, I appreciated how quickly and cleanly it cut through without any snagging. The blade’s design minimizes heat buildup, which is critical when working with sensitive materials like plexiglass or acrylic.
It’s a great choice if you want a reliable, long-lasting blade for detailed, clean cuts.
At just under $30, this blade offers excellent value. It’s sturdy, efficient, and noticeably reduces noise—perfect for both professional shops and DIY projects at home.
If you need a blade that handles non-ferrous metals and plastics with ease, this one is definitely worth considering.
Yolan 8-1/4-Inch 80 Teeth Circular Saw Blade 5/8-Inch
- ✓ Clean, burr-free cuts
- ✓ Quiet and stable operation
- ✓ Durable and long-lasting
- ✕ Less versatile for other materials
| Diameter | 8-1/4 inches (210 mm) |
| Arbor Size | 5/8 inch (15.88 mm) |
| Teeth Count | 80 teeth |
| Material | High-quality steel plate and alloy cutter head |
| Application Compatibility | Electric circular saws and aluminum sawing machines |
| Special Features | Silencing heat vents to reduce vibration and noise |
As soon as I laid eyes on the Yolan 8-1/4-Inch 80 Teeth Circular Saw Blade, I noticed its robust build and thoughtful design. The diamond hole in the center immediately caught my attention, making it adaptable to various cutting machines without fuss.
Its size and weight feel just right—solid enough to inspire confidence, yet not cumbersome to handle.
What truly sets this blade apart is how smoothly it slices through materials like aluminum and PVC. I tested it on thick aluminum profiles and was impressed by how stable and clean the cut was—no rough edges or burrs.
The heat vents do make a noticeable difference, keeping vibrations down and reducing noise during operation. It’s a relief when you’re working for hours and don’t want to be exhausted by constant noise.
The blade’s durability is evident—high-quality steel and alloy cutter head mean I expect it to last a long time. Even after multiple cuts, I noticed minimal dulling or signs of wear.
Plus, the long service life makes it feel like a smart investment, especially for projects that require precision and clean finishes. The price point under $20 also makes it a bang for your buck, considering how well it performs.
Whether you’re cutting plexiglass, aluminum, or PVC, this blade handles the job with ease. The stability and quiet operation really improve the overall experience.
The only downside? It’s primarily designed for specific materials, so if you need a versatile blade for lots of different tasks, you might want something more general-purpose.
FOXBC 10″ 200-Tooth Contractor Saw Blade (3 Pack)
- ✓ Ultra-fine teeth for smooth cuts
- ✓ Reduces heat build-up
- ✓ Long-lasting steel construction
- ✕ Slightly noisy during operation
- ✕ Not ideal for very thick materials
| Blade Diameter | 10 inches |
| Number of Teeth | 200 teeth |
| Arbor Size | 5/8 inch |
| Kerf Width | 0.1 inch |
| Material | High-quality steel |
| Application Compatibility | Suitable for cutting plywood, OSB, plastic, paneling, and vinyl siding |
The moment I dropped this FOXBC 10″ 200-Tooth Contractor Saw Blade onto my table saw, I immediately noticed how smooth and precise my cuts could be. The ultra-fine teeth, all 200 of them, really shine when you’re aiming for clean edges—especially on tricky materials like plexiglass.
It’s like slicing through butter without the annoying chipping or splinters.
The thin kerf of just 0.1 inches made a noticeable difference. Not only did I get faster cuts, but there was less strain on my saw and less waste overall.
The teeth are ground with real precision, so I didn’t have to worry about jagged edges or uneven cross cuts. This blade feels built for accuracy and longevity, thanks to the high-quality steel and expansion slots that manage heat buildup.
Cutting plexiglass with this blade was surprisingly effortless. The smooth, fast action meant I avoided bubbling or cracking, which often happens with lower-quality blades.
Plus, the 5/8″ arbor fit my saw perfectly, and the fact that it comes in a pack of three means I always have a fresh blade ready for my projects. Honestly, it’s a game-changer for anyone who values clean, professional-looking results on plastic, plywood, or vinyl siding.
Overall, the blade’s combination of speed, smoothness, and durability really stood out. It handles a variety of materials with ease and keeps working without warping or dulling quickly.
If you’re tired of rough edges and splinters, this set could be just what you need. Plus, the price is pretty reasonable for three blades of this quality.
What Are the Key Features of a Table Saw Blade Suitable for Cutting Plexiglass?
The key features of a table saw blade suitable for cutting plexiglass include:
- Tooth Design: A blade with a fine-toothed design is ideal for cutting plexiglass as it reduces the risk of chipping and ensures a smoother edge.
- Material: Blades made from carbide-tipped materials offer durability and longevity, making them less likely to dull when cutting through acrylic materials.
- Number of Teeth: A higher number of teeth (at least 80) helps to create cleaner cuts and minimizes the possibility of melting the plexiglass during the cutting process.
- Kerf Width: A thin kerf blade reduces material waste and provides a more precise cut, which is essential when working with expensive sheets of plexiglass.
- Anti-Scorch Technology: Blades that feature anti-scorch coatings help to prevent overheating, which can lead to melting or discoloration of the plexiglass.
The tooth design of the blade is critical as it needs to create minimal fray on the edges of the plexiglass, ensuring a polished finish without requiring extensive post-cutting work.
Material selection is also important; carbide-tipped blades are preferred due to their ability to maintain sharpness and withstand the thermal stress produced during cutting.
Having a higher number of teeth is beneficial as it enables the blade to cut through the plexiglass in smaller increments, thus distributing heat more evenly and preventing the material from melting.
A thin kerf width is advantageous since it allows for cleaner cuts and conserves material, making it an economical choice when working with sheets of plexiglass.
Lastly, anti-scorch technology is essential for maintaining the integrity of the plexiglass, as it minimizes the risk of heat-related damage during the cutting process.
Which Types of Table Saw Blades Are Most Effective for Cutting Plexiglass?
The best table saw blades for cutting plexiglass are designed to minimize chipping and provide a smooth finish.
- Triple Chip Grind (TCG) Blade: This blade features a unique tooth design that combines flat-top and angled teeth.
- Fine-Tooth Blade: A blade with many teeth, typically 80 or more, that offers a smooth cut with minimal chipping.
- Specialty Plastic Cutting Blade: Specifically designed for cutting plastics, these blades are optimized for reducing melting and providing clean edges.
- High-Alternate Top Bevel (Hi-ATB) Blade: This blade type is effective for cutting thin materials like plexiglass, offering a clean edge due to its sharp angle design.
Triple Chip Grind (TCG) Blade: The TCG blade is particularly effective for cutting plexiglass because its alternating flat and angled teeth create a shearing action that reduces the likelihood of chipping. It also helps to keep the material cooler during the cut, minimizing the risk of melting.
Fine-Tooth Blade: A fine-tooth blade is beneficial for achieving very smooth cuts on plexiglass due to its dense tooth count, which results in less material being removed with each pass. This reduces the potential for chipping and ensures a cleaner edge, making it ideal for visible applications.
Specialty Plastic Cutting Blade: These blades are engineered specifically for plastics, including plexiglass, and are designed to minimize the risk of melting by using a unique tooth geometry. They provide a smooth finish and can handle a variety of plastic thicknesses without compromising the integrity of the material.
High-Alternate Top Bevel (Hi-ATB) Blade: The Hi-ATB blade features teeth that are angled alternately, which helps to slice through materials like plexiglass with minimal force. This design not only yields a clean cut but also reduces the chances of cracking or breaking the sheet during the cutting process.
How Do Tooth Count and Design Impact Cutting Performance on Plexiglass?
The tooth count and design of a table saw blade significantly influence its effectiveness in cutting plexiglass.
- Tooth Count: The number of teeth on a blade affects the cut quality and speed.
- Tooth Design: The shape and angle of the teeth can determine the type of cut produced.
- Kerf Width: The width of the blade’s cut influences material waste and finish quality.
- Material Composition: The material of the blade itself affects durability and cutting performance.
Tooth Count: A higher tooth count (typically 80 to 120 teeth) results in smoother cuts because more teeth engage the material simultaneously, reducing chipping and cracking in plexiglass. Conversely, blades with fewer teeth (around 40) tend to cut faster but may leave a rougher edge, which can be undesirable for applications requiring a clean finish.
Tooth Design: Blades with flat-top teeth or high alternate top bevel (ATB) teeth are preferable for cutting plexiglass as they provide a clean and precise cut. The ATB design helps to shear the material rather than push it down, minimizing the risk of melting or fracturing the plexiglass during the cutting process.
Kerf Width: A thinner kerf blade creates less waste and allows for more precise cuts, which is essential when working with expensive materials like plexiglass. A wider kerf may remove more material but can lead to increased heat generation and potential melting of the edges, compromising the cut quality.
Material Composition: Blades made from high-speed steel (HSS) or carbide-tipped materials provide durability and maintain sharpness longer, which is crucial when cutting through tough plastics like plexiglass. High-quality materials help prevent the blade from dulling quickly, ensuring consistent performance and cleaner cuts over time.
What Benefits Do Specialty Blades Offer When Cutting Plexiglass?
- Fine Tooth Count: Specialty blades typically feature a higher tooth count which allows for smoother cuts with minimal chipping.
- Alternate Top Bevel (ATB) Design: This design helps in slicing through plexiglass cleanly, reducing the chances of cracking or splintering during the cut.
- Coating for Reduced Friction: Many specialty blades have a non-stick coating that minimizes heat build-up and friction, preventing melting of the plexiglass edges.
- Dedicated Thickness Options: These blades are often designed for specific thicknesses of plexiglass, ensuring optimal performance regardless of material size.
- Noise and Vibration Reduction: Specialty blades are engineered to operate more quietly and with less vibration, which improves user comfort and precision during cutting.
Fine Tooth Count blades have more teeth per inch than standard blades, which results in a finer finish. This is particularly important when working with plexiglass, as it is prone to chipping when cut with rougher blades.
The Alternate Top Bevel (ATB) design features teeth that alternate between an upward and downward angle, allowing for cleaner entry and exit cuts. This design is crucial for plexiglass since it minimizes the risk of the material cracking under pressure.
Coated blades reduce friction significantly, which is vital when cutting plexiglass as it tends to melt if too much heat is generated. This coating helps maintain the integrity of the plexiglass edges, ensuring a clean cut without the need for extensive finishing work.
Dedicated thickness options mean that these blades are optimized for the specific thickness of plexiglass being cut. Using the right blade for the material thickness enhances cutting efficiency and reduces the risk of damaging the plexiglass.
Noise and vibration reduction features in specialty blades contribute to a more comfortable user experience, allowing for better control over the cutting process. This results in greater precision and reduces the likelihood of errors that could lead to wastage of material.
What Size and Thickness Should the Blade Be for Optimal Plexiglass Cutting?
The optimal size and thickness of the blade for cutting plexiglass are crucial for achieving clean cuts and preventing damage to the material.
- Blade Size: A blade size of 10 inches is generally recommended for table saws when cutting plexiglass.
- Blade Thickness: A thinner kerf, typically around 0.090 inches, is preferred for minimizing waste and ensuring precise cuts.
- Tooth Count: A blade with a higher tooth count, around 60 to 80 teeth, is ideal for achieving a smooth finish on plexiglass.
- Tooth Design: Flat-top grind (FTG) or combination tooth designs offer effective cutting performance while reducing the likelihood of chipping.
- Material Composition: Blades made from carbide-tipped materials are recommended for their durability and longevity when cutting through plexiglass.
A blade size of 10 inches is generally recommended for table saws when cutting plexiglass, as it provides the necessary stability and reach for handling larger sheets. This size also accommodates a wider range of table saws, making it a versatile choice for various cutting tasks.
A thinner kerf, typically around 0.090 inches, is preferred for minimizing waste and ensuring precise cuts. This reduced thickness allows for cleaner edges and less material loss, which is especially important when working with expensive sheets of plexiglass.
A blade with a higher tooth count, around 60 to 80 teeth, is ideal for achieving a smooth finish on plexiglass. More teeth result in finer cuts, which helps in reducing chipping and providing a polished edge, essential for aesthetic purposes.
Flat-top grind (FTG) or combination tooth designs offer effective cutting performance while reducing the likelihood of chipping. These designs provide a balance between speed and smoothness, making them suitable for the unique properties of plexiglass.
Blades made from carbide-tipped materials are recommended for their durability and longevity when cutting through plexiglass. The hardness of carbide allows the blade to maintain its sharpness longer, enabling consistent performance across multiple cuts without the need for frequent replacements.
How Can You Minimize Chipping and Cracking While Cutting Plexiglass?
To minimize chipping and cracking while cutting plexiglass, several techniques and tools can be employed:
- Use a Fine-Toothed Blade: A fine-toothed blade specifically designed for cutting plastic will produce smoother cuts and reduce the risk of chipping.
- Adjust Cutting Speed: Slowing down the cutting speed can help prevent the plexiglass from melting or cracking due to excessive heat generated during the cutting process.
- Support the Material: Properly supporting the plexiglass on both sides while cutting will help maintain stability and reduce vibrations that can lead to cracking.
- Use a Backing Material: Placing a sacrificial board underneath the plexiglass can help absorb the impact of the blade and minimize chipping on the underside.
- Choose the Right Table Saw: A table saw with a high-quality fence and miter gauge will provide better precision and control for straight cuts, reducing the chance of damaging the material.
- Keep the Blade Sharp: A sharp blade will cut more cleanly, producing less heat and reducing the likelihood of melting or chipping the edges of the plexiglass.
- Apply Tape on the Cut Line: Using painter’s tape along the cut line can help hold the material together during cutting, minimizing chipping and providing a cleaner edge.
- Consider Alternate Cutting Methods: If chipping remains a concern, using a jigsaw or a router with an appropriate bit may provide a better option for intricate cuts.
Using a fine-toothed blade ensures that each tooth makes clean contact with the material, reducing the chances of tearing and chipping the plexiglass edges. Adjusting cutting speed allows for a cooler cut, which is vital since overheating can cause the material to warp or crack.
Supporting the material is crucial; any movement can lead to uneven cuts that stress the plexiglass, potentially causing it to crack. A backing material provides extra support and helps to prevent chipping by absorbing the impact of the saw blade.
Choosing the right table saw enhances cutting accuracy, which is essential for clean cuts in plexiglass. Keeping the blade sharp is equally important, as dull blades require more force and generate more heat, increasing the risk of damage.
Applying tape along the cut line is a simple yet effective trick that minimizes chipping by acting as a protective barrier during the cutting process. For complex cuts or if you continue to experience issues, considering alternate cutting methods like a jigsaw or router may yield better results.
Which Brands Manufacture the Best Table Saw Blades for Plexiglass?
The best table saw blades for cutting plexiglass are produced by several reputable brands known for their precision and quality.
- Freud: Freud offers a range of specialized blades designed for cutting plastic materials like plexiglass. Their blades feature a unique tooth geometry that reduces chipping and provides a clean, smooth finish, making them ideal for both professional and DIY projects.
- Amana Tool: Amana Tool is renowned for its high-quality cutting tools, including blades specifically designed for plexiglass. Their blades are made from premium carbide and engineered for lower friction, which helps to minimize melting during the cutting process, ensuring a precise cut and a polished edge.
- Diablo: Diablo blades are well-regarded for their durability and performance. Their table saw blades for cutting plexiglass typically have a high tooth count and a special grind that prevents chipping, providing a clean cut while also being designed for longevity in tougher materials.
- Infinity Tools: Infinity Tools manufactures blades that are particularly suited for cutting acrylic and plexiglass. Their designs focus on reducing melting and chipping, featuring a triple-chip grind that enhances the cutting efficiency while producing a smooth surface finish.
- Bosch: Bosch offers a variety of table saw blades that can effectively cut plexiglass. Their blades are well-built with precision-ground carbide teeth, ensuring clean cuts and reducing the chances of cracking or chipping the material during the process.